TM 1-1520-265-234.3.3.5NDI Equipment Settings. Refer to Bond Testing Equipment, paragraph 1.4.6.1.a.Attach cable and probe to Bondmaster. Protect probe with Teflon tape and install in probe holder.b.Turn on Bondmaster, press SPCL, and make the following adjustments.H Pos-40%V Pos- 80%PHASE REF- ODRIVE- MIDc.Press SET and select DISPLAY - PHASE.d.Place probe on good area of test block and press GOOD PART. Do this several times while moving the probe todifferent spots in the good area of the test block. Note the video signature for each. Select and enter arepresentative good area by pressing GOOD PART one last time.e.Place probe on void area of the test block and press BAD PART. Do this several times while moving the probeslightly to different positions within the void area. Select and enter a position that gives a strong differencebetween good and void areas. Use DIFF soft key to observe difference between good and bad areas of testblock.NOTEIf during setup the flying spot deflects upward, or to the side, when the probe passes over thebad part, instead of the desired down deflection toward the alarm box, press SPCL and toggle toa different phase setting (90, 180, or 270), and repeat steps d. and e. Continue to try phasesetting until the flying spot moves in the desired down direction.f.Place probe on good area of test block and press RUN. Flying spot should be near the top-center of the ACTIVEscreen. If not, press NULL. Slide probe from good to void area and note response from flying spot. Thisresponse should provide both amplitude (vertical) and phase (horizontal) movement. The default gate/alarmsetting may be incorrect for this set- up. Turn off or reset gate/alarm as desired.g.The Bondmaster is programmed to automatically set test parameters to a start-up or initial bond test. Byfollowing the steps outlined above, adjustments to the FREQ, GAIN, and ALARM can help to refine theselectivity in locating defects among differing composite materials.4.3.3.6Inspection Procedure. Refer to Bond Testing Method, paragraph 1.4.6 and inspection areas shown in Figure 4-3. Place probe in location where test for void is desired and press NULL. Move probe from good to suspect area andnote response. A strong amplitude change and phase shift similar to the test block is indicative of a void.4-8
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